Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act

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Eastern MAS Expansion Part 2: The Project

In your PowerPoint presentation, please focus on the following:

a. SWOT analysis

b. Supplier evaluation

c. Gant diagrams

d. Activities chart plus crashing activities

e. Risk and Financial comparisons

I have attached the excel sheet for NPV, the guidelines and a word document from Part 1 to guide you: this is part 2.

Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
Eastern MAS Expansion Case Assignment: Part 1—The New Markets and Part 2—The Project Spring 2023 Revised February 2023 I. Assignment Objectives: Utilize a simulation tool to help determine an optimal supply chain design required to meet corporate objectives to move into a new geographical marketing area. Predict financial analysis (NPV) and performance metric assessment to evaluate the design. Analyze risk factors associated with that design and propose mitigation solutions to those items. Demonstrate the use of Project Management techniques to help assess your supply chain network design. Create a professional Power Point presentation (using the notes section for more in-depth responses to assignment questions) to illustrate your recommendations, analysis, and approach to engage the MAS audience to accept your proposal. II. Assignment Overview: You are to develop a 8 to 10-slide professional Power Point presentation. Typically, you will place on the Power Point slides themselves, a set of bullet points, graphs, etc., just like a real presentation. Please do not use full sentences or paragraphs on the slides. I suggest you evaluate your Power Point slides in the “Slide Show Mode” before you submit them. We will be grading based upon this view! Since you cannot answer the questions totally on the slides themselves, you should utilize the “Notes Portion” (see Notes Page under the View Tab of the PowerPoint slide presentation) of the PowerPoint slides for areas that require further explanation. When you use the “Notes” section, you are limited to the PowerPoint slide on the top of the “Notes Portion” and the text information below it. I would suggest on this portion of the slide to reference the question you are answering by stating on the first line Q1, Q2, etc. By seeing this marker–Q1, Q2, etc.–we will know what question you are answering. No need to repeat the questions. One of the earlier slides should include an agenda slide and/or objective slide–this slide(s) is not counted toward the total. Also, you will be required to have a summary slide–this slide is not counted toward the total. Please note: You should place citations on the slides as needed that illustrate the problems/questions/goals/objectives, etc. you are trying to obtain. During this presentation and simulation, you can change any item your team deems necessary to obtain the optimal supply chain performance within the limits of the case. The only items you CANNOT change are the time fence and the plant warehouse! See the questions below to help direct your focus for the presentation. Assume you are a consulting firm. You are competing with all the other teams in this section of SCM 850 this semester to have MAS’s upper management accept your group’s recommendations and implement them. Be careful…the presentation must be completed in a professional manner trying to meet or exceed the goals of the MAS Manufacturing Company. Consequently, when you submit information and the report to me, it needs to be compiled in a professional, well analyzed, and thoughtful manner. Additionally, please make sure you format all items professionally–for example all Excel tables should print out in a landscape mode on an 8 ½ by 11 sheets, all items must have titles, etc. The MAS’s “Board of Directors” has requested that your team must add at least one new manufacturing plant (in addition to the Denver one) into your plan. It cannot be opened any earlier than Year #3. It should be considered a grassroots plant. In addition to the assignment document, you may find it helpful to review the Case Road Map located in Lesson 1 of Module 4. The Case Road Map will outline all the related tasks and deliverables in this assignment. A print-friendly version of this document is provided in Lesson 1. Please Note–A Small Notation Problem–The Labeling of the Word “Year”: As you have noticed when you run the simulation, it labels the timeline and uses the word “Year” as Year 1, 2, 3, 4, and 5. Unfortunately–in some of the introductory information, podcasts, readings, etc. many times we refer to the initial year as Year 0. As mentioned, the actual simulation starts with Year 1–so Year 1 from the simulation and Year 0 from the other information are the same! Please make the appropriate adjustments depending upon how you label your documents. In any case, you should not have more than five total years—either Year 0 through Year 4 or Year 1 through Year 5. You can see in either situation they have a total of five years. III. Assignment Formatting: Points will be deducted for not following formatting directions… Please attach the cover page and pledge listed below. All Excel spreadsheets must fit on one page, in landscape mode, and all pages must have a title. One Excel spreadsheet should show the NPV cash flow calculations for Option 2: East of the Mississippi from Year 1 through Year 5 (Some folks call Year 0 our Year 1)! All Critical Path Diagrams that are submitted must be in a PDF format. Feel free to calculate the CPM by hand or by using Microsoft “Project Management” software but submit to me in a PDF format that can be printed out. Please add typed titles to all appendices, Excel files, etc. IV. Helpful Hints: The Eastern MAS Expansion Case Part 1 and Part 2: Discount rate 15% Year 1 is the base year–sometimes it is referred to as the 0 Year. For the initial Year 1, you will use your Optimized Solution from the Western MAS Case submitted on earlier in the semester, when you optimized just the Western States–that is your new base case–not the very original one that comes up at the beginning of a simulation run. The new base case is your team’s Western Optimized Case! You cannot change it without permission. You need to run a simulation for each year after that year and hand in the entire run–you have already run one for Year 1—so no need to submit it a second time unless you have permission to change it! The tax rate is 34%. NPV is based on Year 1 through and includes Year 5. No depreciation or working capital to consider. No administrative, marketing, or general SG&A to consider. The larger the NPV, the better–this approach is different from the Scott Case–MAS includes revenues. You must add one additional manufacturing plant …. no earlier than year 3. Option #2 East of the Mississippi: Supply Chain Income Statement Impacts Sales—Utilize your team’s Year 1 (0) Western MAS optimized solution from February 26th for starting point in Year 1 (0). The sales for each year thereafter come from the Supply Chain Income Statement for each year — Year 2, Year 3, etc. COGS— Utilize the “Supply Chain Financial Statements” page of your team’s Year 1 (0) optimized solution for variable costs as the Year 1 (0) starting point for this exercise–variable costs are the COGS–and the COGS for each year thereafter from the appropriate year Supply Chain Income Statement. Fixed Costs— See “Supply Chain Financial Statements” page of your team’s Year 1 (0) optimized solution for fixed costs as the Year 1 (0) starting point for this exercise and the fixed costs for each year thereafter from the appropriate year Supply Chain Income Statement. Inventory— See “Supply Chain Financial Statements” page of your team’s Year 1 (0) optimized solution for income statement inventory costs as the Year 1 (0) starting point for this exercise and the fixed costs for each year thereafter from the appropriate year Supply Chain Income Statement. Supply Chain Assets Employed Investment Impacts Other Annual Capital Outlays—None Plants—Utilize optimized simulation for Year 1 (0)—for years Year 1 (0) through Year 5 use the incremental costs between each year! See “Supply Chain Financial Statements” page under the heading “Supply Chain Assets Employed” for the appropriate year. In other words, the incremental cost is the difference between the previous year and the current year…not the absolute cost. Plant Warehouses—See optimized simulation for Year 1 (0)— for years Year 1 (0) through Year 5 use the incremental costs between each year! See “Supply Chain Financial Statements” page under the heading “Supply Chain Assets Employed” for the appropriate year. In other words, the incremental cost is the difference between the previous year and the current year…not the absolute cost. DC’s—See optimized simulation for Year 1 (0)— for years Year 1 (0) through Year 5 use the incremental costs between each year! See “Supply Chain Financial Statements” page under the heading “Supply Chain Assets Employed” for the appropriate year. In other words, the incremental cost is the difference between the previous year and the current year…not the absolute cost. Inventory—See optimized simulation for Year 1 (0)— for years Year 1 (0) through Year 5 use the incremental costs between each year! See “Supply Chain Financial Statements” page under the heading “Supply Chain Assets Employed” for the appropriate year. In other words, the incremental cost is the difference between the previous year and the current year…not the absolute cost. V. Eastern MAS Case Assignment Deliverables: Although the Eastern MAS Project is one major assignment, we are utilizing two windows (points) in time for items to be delivered–the Lesson 2 Part 1 deliverables are submitted first, and the Lesson 3 Part 2 deliverables are submitted a couple of weeks later. Please see the Course Schedule for due dates. Once the Part 1 Deliverables are placed in the Part 1 Dropbox they cannot be changed. Consequently, what is submitted in Lesson 2 Part 1 Deliverables’ Dropbox cannot be modified and placed in the Lesson 3 Part 2 Deliverables’ Dropbox. Also, there will be no intermittent feedback on the initial placement of deliverables in the Part 1 Dropbox. Feedback on these deliverables will be provided with the final feedback given on the entire assignment at the conclusion of the entire assignment. Lesson 2 (Part 1- New Markets) Deliverables (Presentation Analysis and Quality): A copy of your Project Definition Document: (Please note, the terms Project Definition Document, Project Plan, or Project Charter are considered synonymous for this assignment.) Defining the project is the first step in every project! Based upon your work in other SCM courses, or work-related approaches you have used, please develop a brief project definition assuming you will move into the Eastern Market. Regardless of what was discussed in other courses, this item should be no more than one page. The document should include (but is not limited to) the project’s goals, the overall project costs, the overall timeline, the various risks and/or constraints, etc. You need to determine what belongs in this document. What is your recommended network design for MAS in Year 5? Submit a printout showing the simulation results of this year. This final optimized “new” supply chain—is based upon your previous experience that impacts what DC’s, manufacturing plants, etc. need to be opened and when, to meet the new market needs. This deliverable is information required to answer Question 1 below. Remember answering the actual Question 1 is part of the Power Point Deck, which is not required at this point in time–just the printout of the Year 5 simulation run is required now. Remember once the printout of the run is submitted during this portion of the assignment–it CANNOT be changed! Please focus and concentrate your attention on an optimized Year 5 run! You must add a second manufacturing plant in addition to Denver no earlier than Year 3. A list of activities, costs, and implementation timelines–this information will be the basis for the NPV calculation and a CPM document. Please ballpark these items based upon your experience–no need to do research–just utilize your best guess. This deliverable might include information required to answer Questions 2, 3, 4, and 5 below. Remember answering those questions is part of the Power Point Deck which is not required at this point in time. Lesson 3 (Part 2-The Project) Deliverables: A copy of the printout for each of the five year’s optimized case runs. Please submit the entire run using either a Word document file or PDF in a portrait mode. Since you submitted your optimized case from the previous assignment (Western MAS), you do not need to resubmit Year 0, which the run calls Year 1. You do not need to resubmit Year 5, because you already submitted it, in the Part 1 deliverables. Each group will collaborate on the preparation of a Power Point presentation summarizing your analysis of the assignment case questions listed below. This professional presentation should consist of 8 to 10-slides. The presentation should address the “Assignment Questions” listed below. A copy of the actual Excel spreadsheet that shows the NPV calculations—per the format requirements. A copy of the base critical path in a PDF format. VI. Assignment Questions: Please answer the following questions in your final presentation: Submit your one-page Project Definition Document. What is your recommended network design for MAS in Year 5, and what supply chain and financial performance can be expected from this network? Please explain. Submit a printout showing the simulation results of all five years. You have already completed the first year (some call it Year 0) from the previous work on the optimized MAS 1 supply chain. Please focus and concentrate your attention on an optimized Year 5 run! How would MAS make a logical transition from your base Year 1 recommendations of the first assignment to your strategic Year 5 structure?  You must have a plan (part of the critical path) and printout for each of the intervening years. Complete the Net Present Value calculation for the five-year period based upon the information presented in the specific case guidelines. Explain how it pertains to your recommendations. See the helpful hints above to give guidance on the NPV. What is the critical path utilizing CPM? (This item should be kept to about 12 to 15 activities.) Show your calculations and a summary of your work. This critical path is part of the plan listed above in #3. Remember, Critical Path Method (CPM) does not use any statistics–it assumes all time durations are discreet–therefore do not use PERT. Specify, the risks/tradeoffs associated with your recommendation? Deduce the consequences of those items. Propose mitigation strategies for those risks. As one part of this item you can consider the critical path risks as one of those items. I expect other risks in addition to the critical path ones.
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
Eastern MAS Expansion Case Part 1 PROJECT DOCUMENT Project Title Eastern Mass Expansion Ownership &Approval Matt Ken Project Start Date March 14, 2023 Project End Date March 13, 2028 Project description Eastern Mass expansion (EME) aim to growth the business by evaluating market expansion into new geographic region. The forecast for East of Mississippi demand is 7.6 million (62%) increase over existing market. To stay completive, EME will seek to increase its capacity, add potential districts and new plant. Business need With the experience in the Western region, there is a great opportunity for business growth and implementing sustainable supply chain. Project Strategy Our strategy is to increase the sale by 50% the next five years. reducing velocity through supply chain, increase customer satisfaction. The actual system does not enable the process. The new expansion will increase the fill rate, production capacity. Project Scope Productivity, sale growth, supply chain integration, customer experience, and comparative advantage Project Risk Uncertainty logistics systems, managing project asset, failure of suppliers, adverse public opinion, poor leadership, inadequate tracking system, unrealistic schedules, natural disaster, legal &regulations. Stakeholders’ analysis is imperative to mitigate risk. Expected Sale Year 1=40,000,000 Year 2=43,000,000 Year 3= 45,000,000 Year 4=60,000,000 Year 5= 71,000,000 Benefits Types Increase sale Process improvements Integrated system Deliverables 4 simulations End project report Options considered 1.Year1 Western MAS 2.Ad new DCs 3.Add new Plant in Y3 Assumptions All alternatives’ solutions have had been utilizing. Provide effective costs for long term sale growth. Regular tracking and feedback of the project progress Expected Profit Margin Year 5= 30% Estimation Costs $18,000,000 Project Team 1 Project Managers, 1 District Manager, 1 network designer Tentative Schedule Key milestone Expected time(days) Preceding Activities A. Develop the project charter B. Analysis Stakeholders 30 C. Set up procedures 45 D. Analyze market opportunity 60 C E. Evaluate suppliers 90 D, C F. Implement supply chain Performance 180 G. Comparative analysis 90 D, F H. Risks Management 120 I. Monitoring &Evaluations 90 H, F
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:NY, NJ, PAMD, VA, WV, DEKentucky,TenneseeAlabama, MississippiFloridaActive DCs:Detroit MITL4San Francisco CATL4Philadelphia PATL4Los Angeles CATL4Baltimore MDTL4Dallas TXTL4Chicago ILTL4Denver COTL4Miami FLTL4Kansas City MOTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5New Plant: New KensingtonNew Plant: New KensingtonOperating Capacity:1.5 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedPittsburgh:0.70.70.7Baton Rouge:00.10.1Baltimore:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 2/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.88%0.00%30.12%Volume3,354,24901,445,811Avg Transit Time4.010.004.04Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant174,982Maximum Inventory at Plant480,115Minimum Inventory at Plant0Fill Rate at the Plant99.97%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares88.86%0.00%11.14%Volume1,526,2990191,371Avg Transit Time5.950.006.32Min Transit Time2.000.002.00Max Transit Time12.000.0012.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant59,961Maximum Inventory at Plant217,860Minimum Inventory at Plant0Fill Rate at the Plant89.44%3/11/2023 Page 3/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.62%3.62%24.75%Volume1,372,05469,431474,183Avg Transit Time4.004.084.08Min Transit Time2.002.002.00Max Transit Time7.006.009.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant75,997Maximum Inventory at Plant182,774Minimum Inventory at Plant0Fill Rate at the Plant99.75%3/11/2023 Page 4/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,508,8001,272,07121,182,400906,33331,252,800922,88341,529,6001,372,14751,493,6001,303,03361,760,0001,717,26071,690,4001,620,29282,057,6002,012,13592,060,0001,991,891102,097,2001,893,332111,904,8001,519,689121,717,2001,425,203131,577,2001,249,054________________________21,831,60019,205,323Lost Production Due to RM Shortages 2,626,277 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 205,108Maximum Inventory1,511,293Minimum Inventory2Volume shipped to DCs19,200,800Fill Rate of FG67.8685%3/11/2023 Page 5/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: Cans/BottlesMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$1.20$1.19$1.19Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.99%0.00%30.01%Volume3,001,44901,286,784Avg Transit Time3.000.003.00Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant158,130Maximum Inventory at Plant344,200Minimum Inventory at Plant34,355Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9PittsburghBaton RougeBaltimoreOrigin Price$4.05$4.05$4.10Freight to Plant0.0060.02340.0085Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares91.86%0.00%8.14%Volume1,418,5760125,716Avg Transit Time4.980.004.87Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant62,258Maximum Inventory at Plant218,910Minimum Inventory at Plant0Fill Rate at the Plant90.03%3/11/2023 Page 6/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: CorrugatedMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$0.74$0.73$0.75Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.23%0.00%28.77%Volume1,221,7020493,546Avg Transit Time3.010.003.01Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant77,047Maximum Inventory at Plant145,251Minimum Inventory at Plant0Fill Rate at the Plant100.00%3/11/2023 Page 7/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonProduction Planning and ExecutionPeriodScheduledProduced11,465,6001,304,59221,491,2001,357,21731,417,6001,167,23241,492,4001,427,65251,480,0001,327,77961,492,8001,390,63971,496,0001,333,50581,500,0001,296,33991,500,0001,428,062101,500,0001,365,175111,500,0001,308,244121,492,0001,114,406131,488,4001,332,088__________________19,316,00017,152,930Lost Production Due to RM Shortages 2,163,070 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average Inventory348,870Maximum Inventory2,612,026Minimum Inventory5Volume shipped to DCs17,152,800Fill Rate of FG20.0743%3/11/2023 Page 8/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Detroit MISupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$35,160.00Throughput:5,895,160Variable Costs:$97,623.85Avg 283,189Inv Holding Costs:$82,882.85Max 843,104Freight into DC:$95,501.59Min 0Fill Rate:94.74%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Pittsburgh PA1,104,4991,046,452$0.90633.53 daysCleveland OH1,298,5961,230,349$0.92552.64 daysBuffalo NY1,198,2121,135,241$0.90433.62 daysHuntington WVA355,922337,217$0.89544.04 daysDetroit MI1,550,5071,469,021$0.93582.16 daysBristol TN27,51326,067$0.87584.97 daysColumbus OH686,914650,814$0.91423.16 days3/11/2023 Page 9/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: San Francisco CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,440.00Throughput:3,502,187Variable Costs:$68,292.64Avg 268,081Inv Holding Costs:$78,390.24Max 513,737Freight into DC:$104,225.08Min 0Fill Rate:99.82%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.76Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.San Francisco CA1,557,1211,554,344$0.89783.83 daysSeattle WA1,014,9681,013,157$0.84836.18 daysPortland OR681,704680,488$0.85515.85 daysSpokane WA254,652254,197$0.84616.29 days3/11/2023 Page 10/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Philadelphia PASupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$29,880.00Throughput:4,014,236Variable Costs:$73,942.24Avg 234,055Inv Holding Costs:$68,713.35Max 688,333Freight into DC:$77,073.34Min 0Fill Rate:96.60%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.02Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.New York City2,671,9112,581,081$0.90753.25 daysAlbany NY169,062163,315$0.88954.09 daysScranto PA221,659214,124$0.90073.56 daysPhiladelphia PA899,768869,181$0.91452.92 daysSyracuse NY193,099186,535$0.88634.24 days3/11/2023 Page 11/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:3,327,938Variable Costs:$62,498.68Avg 253,671Inv Holding Costs:$73,847.82Max 458,115Freight into DC:$84,662.74Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA3,333,1873,327,938$0.90283.83 days3/11/2023 Page 12/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Baltimore MDSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$32,540.00Throughput:1,962,293Variable Costs:$33,005.77Avg 137,060Inv Holding Costs:$40,262.30Max 465,350Freight into DC:$38,853.40Min 0Fill Rate:96.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Harrisburg PA180,569173,654$0.91093.13 daysRichmond VA241,875232,613$0.90103.60 daysNorfolk VA161,810155,614$0.89503.88 daysRoanoke VA141,595136,172$0.88584.31 daysBaltimore MD1,092,1661,050,342$0.91552.92 daysKnoxville TN170,209163,691$0.89004.11 daysChattanooga TN52,20650,207$0.87924.62 days3/11/2023 Page 13/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:4,480,809Variable Costs:$50,543.52Avg 321,159Inv Holding Costs:$92,199.94Max 683,063Freight into DC:$53,769.71Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL411,482410,843$0.90484.73 daysMobile AL57,90557,815$0.90994.49 daysHouston TX643,671642,670$0.94362.90 daysDallas TX1,212,5741,210,689$1.00361.00 daysSan Antonio TX122,208122,018$0.93473.32 daysShreveport LA124,493124,300$0.95192.52 daysNew Orleans LA303,959303,487$0.92024.00 daysLittle Rock AR154,651154,411$0.93603.26 daysMemphis TN423,138422,481$0.92223.90 daysNashville TN330,582330,068$0.90084.91 daysOklahoma City OK703,122702,029$0.94712.74 days3/11/2023 Page 14/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,398,406Variable Costs:$53,490.91Avg 281,398Inv Holding Costs:$82,409.53Max 1,302,827Freight into DC:$57,093.22Min 0Fill Rate:95.24%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,098,7621,046,458$0.96281.00 daysPeoria IL410,340390,807$0.93922.01 daysFort Wayne IN156,183148,748$0.93642.14 daysIndianapolis IN329,169313,500$0.93122.38 daysEvansville IN163,054155,292$0.90933.40 daysMilwaukee WI568,877541,797$0.94761.63 daysLouisville KY276,171263,024$0.90893.42 daysCincinnati OH565,709538,779$0.91283.24 days3/11/2023 Page 15/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:4,445,346Variable Costs:$35,562.76Avg 307,342Inv Holding Costs:$87,259.46Max 689,700Freight into DC:$6,401.30Min 0Fill Rate:99.71%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.78Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.El Paso TX284,278283,464$0.92284.53 daysAlbuquerque NM62,46362,284$0.94503.48 daysPhoenix AZ898,945896,372$0.87906.62 daysSalt Lake City UT845,767843,346$0.94153.65 daysButte MT325,836324,903$0.87946.60 daysDenver CO2,040,8182,034,976$0.97841.94 days3/11/2023 Page 16/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Miami FLSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$37,720.00Throughput:1,253,982Variable Costs:$19,637.35Avg 235,816Inv Holding Costs:$69,569.72Max 1,089,158Freight into DC:$30,095.56Min 0Fill Rate:81.90%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.01Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Jacksonville FL344,645282,249$0.90123.44 daysTampa FL610,794500,214$0.91492.81 daysMiami FL575,753471,518$0.97271.00 days3/11/2023 Page 17/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Kansas City MOSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,000.00Throughput:2,795,067Variable Costs:$39,689.94Avg 209,782Inv Holding Costs:$60,693.30Max 523,670Freight into DC:$54,336.09Min 0Fill Rate:99.33%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.St Louis MO408,661405,930$0.92893.10 daysDes Moines IA509,175505,773$0.94082.55 daysOmaha NE671,897667,407$0.94302.45 daysKansas City MO871,352865,529$0.97611.00 daysWichita KS352,786350,428$0.94132.53 days3/11/2023 Page 18/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:813,742Variable Costs:$11,229.64Avg 90,533Inv Holding Costs:$26,280.79Max 357,155Freight into DC:$18,455.67Min 0Fill Rate:98.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN828,936813,742$0.97331.00 days3/11/2023 Page 19/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$26,610,757.58$0.7415Freight Costs$194,010.16$0.0054In Transit to Plant$114,761.61$0.00324.16Raw Mtl. Holding$272,941.60$0.00769.90Production RelatedPlant Fixed Cost$7,900,000.00$0.2201Plant Var. Cost$7,090,608.14$0.1976WIP Holding$353,342.58$0.009810.00Plant Out-boundPlant Warehouse Fix Cost $463,000.00$0.0129Plant Warehouse Var Cost $708,940.57$0.0198Plant Warehouse Holding $158,555.84$0.00443.96In Transit Holding to DC $90,245.58$0.00252.31DistributionDC Freight In$620,467.71$0.0173DC Fixed$361,160.00$0.0101DC Var$545,517.31$0.0152DC Holding$762,509.31$0.021219.16Freight to Customer$3,332,206.12$0.0928In Transit to Customer$131,157.07$0.00373.18AdministrativeControl System Costs–Base$100,000.00$0.0028Control System Costs–DRP$40,000.00$0.0011Control System Costs–Colb$25,000.00$0.0007————–Totals$49,875,181.18$1.385152.673/11/2023 Page 20/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$71,778,330.06$2.0000Total Fixed$8,889,160.00$0.2477Total Variable$39,102,507.59$1.0895Total Inventory $1,883,513.59$0.0525—————–Profit Contribution $21,903,148.88$0.6103Supply Chain Assets EmployedPlants$21,800,000.00Plant Warehouse$1,725,000.00Distribution $3,611,600.00Inventory$6,278,378.64—————–Total Assets Employed$33,414,978.64SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate97.13%Order Cycle Time to Customer (days)3.18FlexibilityAverage Time through Supply Chain (days)52.67Average Production Capacity Utilization77.69%FinancialSupply Chain Profit Margin30.52%Supply Chain Return on Assets65.55%3/11/2023 Page 21/21
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:NY, NJ, PAMD, VA, WV, DEKentucky,TenneseeAlabama, MississippiFloridaActive DCs:Detroit MITL4San Francisco CATL4Philadelphia PATL4Los Angeles CATL4Baltimore MDTL4Dallas TXTL4Chicago ILTL4Denver COTL4Miami FLTL4Kansas City MOTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5New Plant: New KensingtonNew Plant: New KensingtonOperating Capacity:1.5 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedPittsburgh:0.70.70.7Baton Rouge:00.10.1Baltimore:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 2/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.88%0.00%30.12%Volume3,354,24901,445,811Avg Transit Time4.010.004.04Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant174,982Maximum Inventory at Plant480,115Minimum Inventory at Plant0Fill Rate at the Plant99.97%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares88.86%0.00%11.14%Volume1,526,2990191,371Avg Transit Time5.950.006.32Min Transit Time2.000.002.00Max Transit Time12.000.0012.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant59,961Maximum Inventory at Plant217,860Minimum Inventory at Plant0Fill Rate at the Plant89.44%3/11/2023 Page 3/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.62%3.62%24.75%Volume1,372,05469,431474,183Avg Transit Time4.004.084.08Min Transit Time2.002.002.00Max Transit Time7.006.009.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant75,997Maximum Inventory at Plant182,774Minimum Inventory at Plant0Fill Rate at the Plant99.75%3/11/2023 Page 4/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,508,8001,272,07121,182,400906,33331,252,800922,88341,529,6001,372,14751,493,6001,303,03361,760,0001,717,26071,690,4001,620,29282,057,6002,012,13592,060,0001,991,891102,097,2001,893,332111,904,8001,519,689121,717,2001,425,203131,577,2001,249,054________________________21,831,60019,205,323Lost Production Due to RM Shortages 2,626,277 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 205,108Maximum Inventory1,511,293Minimum Inventory2Volume shipped to DCs19,200,800Fill Rate of FG67.8685%3/11/2023 Page 5/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: Cans/BottlesMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$1.20$1.19$1.19Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.99%0.00%30.01%Volume3,001,44901,286,784Avg Transit Time3.000.003.00Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant158,130Maximum Inventory at Plant344,200Minimum Inventory at Plant34,355Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9PittsburghBaton RougeBaltimoreOrigin Price$4.05$4.05$4.10Freight to Plant0.0060.02340.0085Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares91.86%0.00%8.14%Volume1,418,5760125,716Avg Transit Time4.980.004.87Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant62,258Maximum Inventory at Plant218,910Minimum Inventory at Plant0Fill Rate at the Plant90.03%3/11/2023 Page 6/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: CorrugatedMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$0.74$0.73$0.75Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.23%0.00%28.77%Volume1,221,7020493,546Avg Transit Time3.010.003.01Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant77,047Maximum Inventory at Plant145,251Minimum Inventory at Plant0Fill Rate at the Plant100.00%3/11/2023 Page 7/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonProduction Planning and ExecutionPeriodScheduledProduced11,465,6001,304,59221,491,2001,357,21731,417,6001,167,23241,492,4001,427,65251,480,0001,327,77961,492,8001,390,63971,496,0001,333,50581,500,0001,296,33991,500,0001,428,062101,500,0001,365,175111,500,0001,308,244121,492,0001,114,406131,488,4001,332,088__________________19,316,00017,152,930Lost Production Due to RM Shortages 2,163,070 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average Inventory348,870Maximum Inventory2,612,026Minimum Inventory5Volume shipped to DCs17,152,800Fill Rate of FG20.0743%3/11/2023 Page 8/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Detroit MISupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$35,160.00Throughput:5,895,160Variable Costs:$97,623.85Avg 283,189Inv Holding Costs:$82,882.85Max 843,104Freight into DC:$95,501.59Min 0Fill Rate:94.74%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Pittsburgh PA1,104,4991,046,452$0.90633.53 daysCleveland OH1,298,5961,230,349$0.92552.64 daysBuffalo NY1,198,2121,135,241$0.90433.62 daysHuntington WVA355,922337,217$0.89544.04 daysDetroit MI1,550,5071,469,021$0.93582.16 daysBristol TN27,51326,067$0.87584.97 daysColumbus OH686,914650,814$0.91423.16 days3/11/2023 Page 9/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: San Francisco CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,440.00Throughput:3,502,187Variable Costs:$68,292.64Avg 268,081Inv Holding Costs:$78,390.24Max 513,737Freight into DC:$104,225.08Min 0Fill Rate:99.82%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.76Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.San Francisco CA1,557,1211,554,344$0.89783.83 daysSeattle WA1,014,9681,013,157$0.84836.18 daysPortland OR681,704680,488$0.85515.85 daysSpokane WA254,652254,197$0.84616.29 days3/11/2023 Page 10/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Philadelphia PASupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$29,880.00Throughput:4,014,236Variable Costs:$73,942.24Avg 234,055Inv Holding Costs:$68,713.35Max 688,333Freight into DC:$77,073.34Min 0Fill Rate:96.60%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.02Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.New York City2,671,9112,581,081$0.90753.25 daysAlbany NY169,062163,315$0.88954.09 daysScranto PA221,659214,124$0.90073.56 daysPhiladelphia PA899,768869,181$0.91452.92 daysSyracuse NY193,099186,535$0.88634.24 days3/11/2023 Page 11/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:3,327,938Variable Costs:$62,498.68Avg 253,671Inv Holding Costs:$73,847.82Max 458,115Freight into DC:$84,662.74Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA3,333,1873,327,938$0.90283.83 days3/11/2023 Page 12/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Baltimore MDSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$32,540.00Throughput:1,962,293Variable Costs:$33,005.77Avg 137,060Inv Holding Costs:$40,262.30Max 465,350Freight into DC:$38,853.40Min 0Fill Rate:96.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Harrisburg PA180,569173,654$0.91093.13 daysRichmond VA241,875232,613$0.90103.60 daysNorfolk VA161,810155,614$0.89503.88 daysRoanoke VA141,595136,172$0.88584.31 daysBaltimore MD1,092,1661,050,342$0.91552.92 daysKnoxville TN170,209163,691$0.89004.11 daysChattanooga TN52,20650,207$0.87924.62 days3/11/2023 Page 13/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:4,480,809Variable Costs:$50,543.52Avg 321,159Inv Holding Costs:$92,199.94Max 683,063Freight into DC:$53,769.71Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL411,482410,843$0.90484.73 daysMobile AL57,90557,815$0.90994.49 daysHouston TX643,671642,670$0.94362.90 daysDallas TX1,212,5741,210,689$1.00361.00 daysSan Antonio TX122,208122,018$0.93473.32 daysShreveport LA124,493124,300$0.95192.52 daysNew Orleans LA303,959303,487$0.92024.00 daysLittle Rock AR154,651154,411$0.93603.26 daysMemphis TN423,138422,481$0.92223.90 daysNashville TN330,582330,068$0.90084.91 daysOklahoma City OK703,122702,029$0.94712.74 days3/11/2023 Page 14/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,398,406Variable Costs:$53,490.91Avg 281,398Inv Holding Costs:$82,409.53Max 1,302,827Freight into DC:$57,093.22Min 0Fill Rate:95.24%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,098,7621,046,458$0.96281.00 daysPeoria IL410,340390,807$0.93922.01 daysFort Wayne IN156,183148,748$0.93642.14 daysIndianapolis IN329,169313,500$0.93122.38 daysEvansville IN163,054155,292$0.90933.40 daysMilwaukee WI568,877541,797$0.94761.63 daysLouisville KY276,171263,024$0.90893.42 daysCincinnati OH565,709538,779$0.91283.24 days3/11/2023 Page 15/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:4,445,346Variable Costs:$35,562.76Avg 307,342Inv Holding Costs:$87,259.46Max 689,700Freight into DC:$6,401.30Min 0Fill Rate:99.71%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.78Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.El Paso TX284,278283,464$0.92284.53 daysAlbuquerque NM62,46362,284$0.94503.48 daysPhoenix AZ898,945896,372$0.87906.62 daysSalt Lake City UT845,767843,346$0.94153.65 daysButte MT325,836324,903$0.87946.60 daysDenver CO2,040,8182,034,976$0.97841.94 days3/11/2023 Page 16/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Miami FLSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$37,720.00Throughput:1,253,982Variable Costs:$19,637.35Avg 235,816Inv Holding Costs:$69,569.72Max 1,089,158Freight into DC:$30,095.56Min 0Fill Rate:81.90%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.01Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Jacksonville FL344,645282,249$0.90123.44 daysTampa FL610,794500,214$0.91492.81 daysMiami FL575,753471,518$0.97271.00 days3/11/2023 Page 17/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Kansas City MOSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,000.00Throughput:2,795,067Variable Costs:$39,689.94Avg 209,782Inv Holding Costs:$60,693.30Max 523,670Freight into DC:$54,336.09Min 0Fill Rate:99.33%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.St Louis MO408,661405,930$0.92893.10 daysDes Moines IA509,175505,773$0.94082.55 daysOmaha NE671,897667,407$0.94302.45 daysKansas City MO871,352865,529$0.97611.00 daysWichita KS352,786350,428$0.94132.53 days3/11/2023 Page 18/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:813,742Variable Costs:$11,229.64Avg 90,533Inv Holding Costs:$26,280.79Max 357,155Freight into DC:$18,455.67Min 0Fill Rate:98.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN828,936813,742$0.97331.00 days3/11/2023 Page 19/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$26,610,757.58$0.7415Freight Costs$194,010.16$0.0054In Transit to Plant$114,761.61$0.00324.16Raw Mtl. Holding$272,941.60$0.00769.90Production RelatedPlant Fixed Cost$7,900,000.00$0.2201Plant Var. Cost$7,090,608.14$0.1976WIP Holding$353,342.58$0.009810.00Plant Out-boundPlant Warehouse Fix Cost $463,000.00$0.0129Plant Warehouse Var Cost $708,940.57$0.0198Plant Warehouse Holding $158,555.84$0.00443.96In Transit Holding to DC $90,245.58$0.00252.31DistributionDC Freight In$620,467.71$0.0173DC Fixed$361,160.00$0.0101DC Var$545,517.31$0.0152DC Holding$762,509.31$0.021219.16Freight to Customer$3,332,206.12$0.0928In Transit to Customer$131,157.07$0.00373.18AdministrativeControl System Costs–Base$100,000.00$0.0028Control System Costs–DRP$40,000.00$0.0011Control System Costs–Colb$25,000.00$0.0007————–Totals$49,875,181.18$1.385152.673/11/2023 Page 20/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$71,778,330.06$2.0000Total Fixed$8,889,160.00$0.2477Total Variable$39,102,507.59$1.0895Total Inventory $1,883,513.59$0.0525—————–Profit Contribution $21,903,148.88$0.6103Supply Chain Assets EmployedPlants$21,800,000.00Plant Warehouse$1,725,000.00Distribution $3,611,600.00Inventory$6,278,378.64—————–Total Assets Employed$33,414,978.64SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate97.13%Order Cycle Time to Customer (days)3.18FlexibilityAverage Time through Supply Chain (days)52.67Average Production Capacity Utilization77.69%FinancialSupply Chain Profit Margin30.52%Supply Chain Return on Assets65.55%3/11/2023 Page 21/21
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:Alabama, MississippiActive DCs:Detroit MITL4Los Angeles CATL4Dallas TXTL4Chicago ILTL4Denver COTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares70.02%0.00%29.98%Volume3,747,12901,604,734Avg Transit Time4.010.004.04Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant168,942Maximum Inventory at Plant425,726Minimum Inventory at Plant0Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares82.40%0.00%17.60%Volume1,682,4140359,274Avg Transit Time5.940.006.34Min Transit Time2.000.002.00Max Transit Time12.000.0012.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant76,345Maximum Inventory at Plant228,360Minimum Inventory at Plant0Fill Rate at the Plant95.37%3/11/2023 Page 2/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares70.91%6.53%22.56%Volume1,515,589139,545482,063Avg Transit Time4.004.024.09Min Transit Time2.002.002.00Max Transit Time7.006.009.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant70,810Maximum Inventory at Plant177,541Minimum Inventory at Plant0Fill Rate at the Plant99.83%3/11/2023 Page 3/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,443,2001,325,10521,043,200916,71431,259,2001,167,40741,384,0001,314,31751,552,4001,545,46462,060,0002,001,69972,029,6001,973,87582,096,4002,014,36392,078,8002,033,145102,090,8001,849,243112,097,2001,919,947121,932,0001,745,498131,691,2001,601,199________________________22,758,00021,407,975Lost Production Due to RM Shortages 1,350,025 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 428,301Maximum Inventory2,136,009Minimum Inventory9Volume shipped to DCs21,407,200Fill Rate of FG81.024%3/11/2023 Page 4/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Detroit MISupplying Plant: DenverCost InformationInventory InformationFixed Costs:$35,160.00Throughput:2,646,643Variable Costs:$43,828.42Avg 212,525Inv Holding Costs:$63,402.68Max 397,766Freight into DC:$71,459.37Min 0Fill Rate:99.91%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.79Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Cleveland OH1,207,3651,206,317$0.90662.64 daysDetroit MI1,441,5781,440,327$0.91702.16 days3/11/2023 Page 5/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:4,596,786Variable Costs:$86,327.64Avg 347,455Inv Holding Costs:$103,493.66Max 652,671Freight into DC:$116,942.23Min 0Fill Rate:99.80%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA2,749,1602,743,718$0.88033.83 daysSan Francisco CA1,279,1281,276,596$0.84695.41 daysPortland OR577,615576,471$0.82266.58 days3/11/2023 Page 6/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:3,088,769Variable Costs:$34,841.32Avg 250,896Inv Holding Costs:$73,720.99Max 472,868Freight into DC:$37,065.23Min 0Fill Rate:99.77%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL343,603342,822$0.88234.73 daysMobile AL48,62748,516$0.88744.49 daysHouston TX524,053522,861$0.92122.90 daysDallas TX992,784990,526$0.98111.00 daysSan Antonio TX99,49799,271$0.91223.32 daysShreveport LA107,562107,317$0.92942.52 daysNew Orleans LA255,257254,676$0.89774.00 daysLittle Rock AR130,610130,313$0.91353.26 daysOklahoma City OK593,818592,467$0.92462.74 days3/11/2023 Page 7/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,912,212Variable Costs:$61,578.21Avg 303,533Inv Holding Costs:$90,006.74Max 575,596Freight into DC:$82,156.45Min 0Fill Rate:99.81%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.27Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,012,9071,010,941$0.95051.00 daysPeoria IL378,277377,543$0.92692.01 daysFort Wayne IN143,979143,699$0.92412.14 daysIndianapolis IN303,449302,860$0.91892.38 daysEvansville IN150,313150,021$0.89713.40 daysMilwaukee WI505,023504,043$0.93541.63 daysSt Louis MO342,324341,659$0.89823.35 daysColumbus OH587,083585,944$0.89543.48 daysCincinnati OH496,465495,502$0.90053.24 days3/11/2023 Page 8/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:6,359,294Variable Costs:$50,874.35Avg 460,440Inv Holding Costs:$133,832.66Max 1,145,917Freight into DC:$9,157.38Min 0Fill Rate:99.67%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.77Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Omaha NE559,051557,201$0.90734.20 daysKansas City MO725,007722,608$0.90024.53 daysWichita KS300,295299,302$0.91253.96 daysEl Paso TX227,180226,429$0.90034.53 daysAlbuquerque NM49,91749,752$0.92253.48 daysPhoenix AZ718,391716,014$0.85656.62 daysSalt Lake City UT675,894673,658$0.91903.65 daysSeattle WA870,294867,415$0.82488.14 daysSpokane WA218,354217,631$0.82488.14 daysButte MT280,315279,387$0.85696.60 daysDenver CO1,755,7051,749,896$0.95591.94 days3/11/2023 Page 9/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:1,164,634Variable Costs:$16,071.95Avg 119,543Inv Holding Costs:$35,508.47Max 469,275Freight into DC:$26,413.90Min 0Fill Rate:98.73%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN739,420730,052$0.95081.00 daysDes Moines IA440,159434,582$0.90363.10 days3/11/2023 Page 10/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$16,065,643.93$0.738Freight Costs$154,483.23$0.0071In Transit to Plant$79,100.31$0.00364.84Raw Mtl. Holding$154,323.49$0.00718.62Production RelatedPlant Fixed Cost$4,800,000.00$0.2205Plant Var. Cost$4,073,224.51$0.1871WIP Holding$212,435.44$0.009810.00Plant Out-boundPlant Warehouse Fix Cost $213,000.00$0.0098Plant Warehouse Var Cost $417,447.95$0.0192Plant Warehouse Holding $124,305.96$0.00575.20In Transit Holding to DC $61,316.07$0.00282.57DistributionDC Freight In$343,194.57$0.0158DC Fixed$192,580.00$0.0088DC Var$293,521.89$0.0135DC Holding$499,965.19$0.02320.58Freight to Customer$2,159,578.99$0.0992In Transit to Customer$85,736.98$0.00393.48AdministrativeControl System Costs–Base$100,000.00$0.0046Control System Costs–DRP$40,000.00$0.0018Control System Costs–Colb$25,000.00$0.0011————–Totals$30,094,858.51$1.374955.293/11/2023 Page 11/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$43,536,677.16$2.0000Total Fixed$5,370,580.00$0.2467Total Variable$23,507,095.07$1.0799Total Inventory $1,217,183.44$0.0559—————–Profit Contribution $13,441,818.65$0.6175Supply Chain Assets EmployedPlants$13,000,000.00Plant Warehouse$750,000.00Distribution $1,925,800.00Inventory$4,057,278.14—————–Total Assets Employed$19,733,078.14SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate99.72%Order Cycle Time to Customer (days)3.48FlexibilityAverage Time through Supply Chain (days)55.29Average Production Capacity Utilization78.42%FinancialSupply Chain Profit Margin30.87%Supply Chain Return on Assets68.12%3/11/2023 Page 12/12
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:NY, NJ, PAAlabama, MississippiActive DCs:Detroit MITL4Philadelphia PATL4Los Angeles CATL4Baltimore MDTL4Dallas TXTL4Chicago ILTL4Denver COTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.8New Plant: New KensingtonNew Plant: New KensingtonOperating Capacity:1.5 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedPittsburgh:0.70.70.7Baton Rouge:00.10.1Baltimore:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares70.07%0.00%29.93%Volume2,947,35301,258,662Avg Transit Time4.010.004.03Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant176,151Maximum Inventory at Plant504,398Minimum Inventory at Plant0Fill Rate at the Plant99.96%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares94.67%0.00%5.33%Volume1,346,221075,801Avg Transit Time5.960.006.20Min Transit Time2.000.002.00Max Transit Time12.000.0011.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant46,459Maximum Inventory at Plant214,810Minimum Inventory at Plant0Fill Rate at the Plant84.49%3/11/2023 Page 2/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares72.87%1.71%25.42%Volume1,223,77328,785426,840Avg Transit Time4.004.164.06Min Transit Time2.003.002.00Max Transit Time7.006.008.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant77,619Maximum Inventory at Plant190,935Minimum Inventory at Plant0Fill Rate at the Plant99.78%3/11/2023 Page 3/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,406,8001,032,78621,065,600775,21731,145,600916,81041,241,600942,24851,467,2001,190,61861,667,2001,489,19471,589,6001,492,32581,794,4001,764,89092,021,2001,945,446101,920,0001,670,289111,648,4001,042,010121,724,8001,121,776131,770,8001,446,746________________________20,463,20016,830,354Lost Production Due to RM Shortages 3,632,846 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 129,445Maximum Inventory1,339,289Minimum Inventory3Volume shipped to DCs16,825,600Fill Rate of FG38.6412%3/11/2023 Page 4/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: New KensingtonRaw Material Statistics for: Cans/BottlesMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$1.20$1.19$1.19Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.98%0.00%30.02%Volume2,282,4170978,984Avg Transit Time3.000.003.01Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant174,589Maximum Inventory at Plant319,165Minimum Inventory at Plant19,868Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9PittsburghBaton RougeBaltimoreOrigin Price$4.05$4.05$4.10Freight to Plant0.0060.02340.0085Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares99.87%0.00%0.13%Volume1,053,22801,404Avg Transit Time4.980.005.00Min Transit Time2.000.005.00Max Transit Time8.000.005.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant36,984Maximum Inventory at Plant181,410Minimum Inventory at Plant0Fill Rate at the Plant80.84%3/11/2023 Page 5/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: New KensingtonRaw Material Statistics for: CorrugatedMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$0.74$0.73$0.75Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares74.71%0.00%25.29%Volume974,0240329,756Avg Transit Time3.010.003.00Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant77,057Maximum Inventory at Plant151,464Minimum Inventory at Plant0Fill Rate at the Plant99.94%3/11/2023 Page 6/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Plant Location: New KensingtonProduction Planning and ExecutionPeriodScheduledProduced11,304,000888,90221,089,200798,3263964,800817,7804966,400831,10851,044,400847,90961,221,600942,80371,345,6001,280,61681,377,2001,188,16691,486,4001,382,449101,500,0001,185,111111,500,000991,905121,453,600939,217131,412,800951,314__________________16,666,00013,045,606Lost Production Due to RM Shortages 3,620,394 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average Inventory101,506Maximum Inventory1,047,357Minimum Inventory2Volume shipped to DCs13,045,600Fill Rate of FG16.6503%3/11/2023 Page 7/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Detroit MISupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$35,160.00Throughput:5,657,408Variable Costs:$93,686.68Avg 328,864Inv Holding Costs:$92,531.88Max 688,856Freight into DC:$91,650.01Min 0Fill Rate:99.43%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Pittsburgh PA1,073,3611,067,203$0.94403.53 daysCleveland OH1,269,3511,262,069$0.96312.64 daysBuffalo NY1,171,2281,164,509$0.94203.62 daysDetroit MI1,515,5891,506,894$0.97352.16 daysColumbus OH660,522656,732$0.95193.16 days3/11/2023 Page 8/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Philadelphia PASupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$29,880.00Throughput:4,021,598Variable Costs:$74,077.83Avg 288,168Inv Holding Costs:$81,340.58Max 723,983Freight into DC:$77,214.68Min 0Fill Rate:99.46%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.02Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.New York City2,599,8902,585,815$0.94523.25 daysAlbany NY164,505163,614$0.92724.09 daysScranto PA215,684214,517$0.93843.56 daysPhiladelphia PA875,515870,775$0.95222.92 daysSyracuse NY187,894186,877$0.92404.24 days3/11/2023 Page 9/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:5,227,325Variable Costs:$98,169.16Avg 353,230Inv Holding Costs:$100,897.16Max 695,927Freight into DC:$132,983.14Min 0Fill Rate:99.71%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA3,137,2463,128,089$0.92113.83 daysSan Francisco CA1,459,6971,455,436$0.88765.41 daysPortland OR645,683643,799$0.86336.58 days3/11/2023 Page 10/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Baltimore MDSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$32,540.00Throughput:170,553Variable Costs:$2,868.70Avg 39,164Inv Holding Costs:$11,061.80Max 116,146Freight into DC:$3,376.94Min 0Fill Rate:99.56%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Harrisburg PA171,311170,553$0.94863.13 days3/11/2023 Page 11/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:3,530,185Variable Costs:$39,820.48Avg 254,910Inv Holding Costs:$71,785.06Max 520,411Freight into DC:$42,362.22Min 0Fill Rate:99.61%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL391,500389,958$0.92304.73 daysMobile AL55,19754,979$0.92814.49 daysHouston TX607,266604,875$0.96192.90 daysDallas TX1,146,1351,141,621$1.02181.00 daysSan Antonio TX115,296114,842$0.95293.32 daysShreveport LA119,801119,330$0.97012.52 daysNew Orleans LA289,744288,603$0.93844.00 daysLittle Rock AR147,697147,116$0.95423.26 daysOklahoma City OK671,506668,861$0.96542.74 days3/11/2023 Page 12/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,365,774Variable Costs:$52,977.29Avg 293,083Inv Holding Costs:$82,516.90Max 1,123,374Freight into DC:$56,545.01Min 0Fill Rate:93.95%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,074,5671,009,553$1.00051.00 daysPeoria IL401,304377,025$0.97692.01 daysFort Wayne IN152,744143,502$0.97412.14 daysIndianapolis IN321,921302,444$0.96892.38 daysEvansville IN159,463149,815$0.94703.40 daysMilwaukee WI549,403516,162$0.98531.63 daysSt Louis MO378,873355,950$0.94813.35 daysCincinnati OH544,251511,323$0.95053.24 days3/11/2023 Page 13/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:7,035,088Variable Costs:$56,280.71Avg 466,451Inv Holding Costs:$129,879.36Max 1,063,874Freight into DC:$10,130.53Min 0Fill Rate:99.69%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.77Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Omaha NE619,206617,266$0.94804.20 daysKansas City MO803,020800,504$0.94104.53 daysWichita KS327,597326,571$0.95323.96 daysEl Paso TX257,847257,039$0.94114.53 daysAlbuquerque NM56,65656,478$0.96333.48 daysPhoenix AZ815,366812,811$0.89736.62 daysSalt Lake City UT767,132764,729$0.95983.65 daysSeattle WA967,588964,556$0.86568.14 daysSpokane WA242,764242,004$0.86568.14 daysButte MT302,894301,945$0.89776.60 daysDenver CO1,897,1281,891,185$0.99661.94 days3/11/2023 Page 14/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:1,251,216Variable Costs:$17,266.78Avg 127,293Inv Holding Costs:$36,254.74Max 816,573Freight into DC:$28,377.59Min 0Fill Rate:94.23%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN832,327784,326$0.99151.00 daysDes Moines IA495,464466,891$0.94443.10 days3/11/2023 Page 15/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$21,020,118.18$0.6947Freight Costs$160,979.16$0.0053In Transit to Plant$87,756.19$0.00294.13Raw Mtl. Holding$223,049.32$0.007411.84Production RelatedPlant Fixed Cost$7,900,000.00$0.2611Plant Var. Cost$5,856,967.91$0.1936WIP Holding$280,761.26$0.009310.00Plant Out-boundPlant Warehouse Fix Cost $463,000.00$0.0153Plant Warehouse Var Cost $582,534.81$0.0193Plant Warehouse Holding $64,054.28$0.00212.01In Transit Holding to DC $74,491.51$0.00252.34DistributionDC Freight In$442,640.11$0.0146DC Fixed$255,000.00$0.0084DC Var$435,147.63$0.0144DC Holding$606,267.49$0.0218.72Freight to Customer$3,009,214.75$0.0994In Transit to Customer$114,446.52$0.00383.48AdministrativeControl System Costs–Base$100,000.00$0.0033Control System Costs–DRP$40,000.00$0.0013Control System Costs–Colb$25,000.00$0.0008————–Totals$41,741,429.12$1.37452.523/11/2023 Page 16/17 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 4SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$60,518,293.95$2.0000Total Fixed$8,783,000.00$0.2903Total Variable$31,507,602.55$1.0413Total Inventory $1,450,826.56$0.0479—————–Profit Contribution $18,776,864.83$0.6205Supply Chain Assets EmployedPlants$21,800,000.00Plant Warehouse$1,725,000.00Distribution $2,550,000.00Inventory$4,836,088.55—————–Total Assets Employed$30,911,088.55SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate98.70%Order Cycle Time to Customer (days)3.48FlexibilityAverage Time through Supply Chain (days)52.52Average Production Capacity Utilization63.84%FinancialSupply Chain Profit Margin31.03%Supply Chain Return on Assets60.74%3/11/2023 Page 17/17
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:Alabama, MississippiActive DCs:Detroit MITL4Los Angeles CATL4Dallas TXTL4Chicago ILTL4Denver COTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.8New Plant: New KensingtonNew Plant: New KensingtonOperating Capacity:1.5 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedPittsburgh:0.70.70.7Baton Rouge:00.10.1Baltimore:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.99%0.00%30.01%Volume2,761,87401,184,027Avg Transit Time4.010.004.01Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant185,195Maximum Inventory at Plant397,861Minimum Inventory at Plant0Fill Rate at the Plant99.99%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares93.92%0.00%6.08%Volume1,180,313076,434Avg Transit Time5.960.006.26Min Transit Time2.000.002.00Max Transit Time12.000.0011.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant42,146Maximum Inventory at Plant210,460Minimum Inventory at Plant0Fill Rate at the Plant79.62%3/11/2023 Page 2/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares74.80%0.27%24.93%Volume1,180,0844,257393,361Avg Transit Time4.004.504.00Min Transit Time2.003.002.00Max Transit Time7.006.008.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant81,373Maximum Inventory at Plant171,278Minimum Inventory at Plant0Fill Rate at the Plant99.95%3/11/2023 Page 3/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,554,400984,84721,230,400812,36531,241,600939,99041,224,000920,54951,387,200944,24061,778,8001,678,21171,439,2001,105,59981,902,4001,886,93791,922,0001,691,574101,892,0001,659,497111,555,2001,048,554121,584,4001,047,676131,611,2001,064,775________________________20,322,80015,784,815Lost Production Due to RM Shortages 4,537,985 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 90,695Maximum Inventory1,256,815Minimum Inventory9Volume shipped to DCs15,784,800Fill Rate of FG24.0922%3/11/2023 Page 4/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: New KensingtonRaw Material Statistics for: Cans/BottlesMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$1.20$1.19$1.19Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.44%0.00%30.56%Volume1,152,9180507,455Avg Transit Time3.000.003.00Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant91,441Maximum Inventory at Plant204,374Minimum Inventory at Plant0Fill Rate at the Plant99.96%Raw Material Statistics for: ChemicalsMode of Transport: CL9PittsburghBaton RougeBaltimoreOrigin Price$4.05$4.05$4.10Freight to Plant0.0060.02340.0085Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares100.00%0.00%0.00%Volume567,56900Avg Transit Time5.030.000.00Min Transit Time3.000.000.00Max Transit Time8.000.000.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant39,613Maximum Inventory at Plant146,550Minimum Inventory at Plant0Fill Rate at the Plant85.42%3/11/2023 Page 5/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: New KensingtonRaw Material Statistics for: CorrugatedMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$0.74$0.73$0.75Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares96.24%0.00%3.76%Volume586,291022,932Avg Transit Time3.010.003.09Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant27,058Maximum Inventory at Plant89,147Minimum Inventory at Plant0Fill Rate at the Plant91.69%3/11/2023 Page 6/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Plant Location: New KensingtonProduction Planning and ExecutionPeriodScheduledProduced1640,000420,3102544,000397,7933457,600268,2564606,400541,0605550,400400,6766675,200580,9587660,800559,5168752,000678,3289888,000854,93210756,800615,56511689,600441,44612681,600519,69313582,400365,664__________________8,484,8006,644,195Lost Production Due to RM Shortages 1,840,605 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average Inventory54,571Maximum Inventory584,890Minimum Inventory28Volume shipped to DCs6,648,800Fill Rate of FG22.9478%3/11/2023 Page 7/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Detroit MISupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$35,160.00Throughput:3,340,302Variable Costs:$55,315.39Avg 211,678Inv Holding Costs:$60,079.70Max 473,679Freight into DC:$54,112.89Min 0Fill Rate:99.59%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Cleveland OH1,239,5231,234,459$0.95502.64 daysDetroit MI1,479,9741,473,928$0.96542.16 daysColumbus OH634,507631,915$0.94373.16 days3/11/2023 Page 8/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:4,912,184Variable Costs:$92,250.81Avg 319,102Inv Holding Costs:$89,362.20Max 660,534Freight into DC:$124,965.95Min 0Fill Rate:99.77%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA2,942,5872,935,753$0.93973.83 daysSan Francisco CA1,369,1261,365,946$0.90635.41 daysPortland OR611,905610,484$0.88206.58 days3/11/2023 Page 9/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:3,283,718Variable Costs:$37,040.34Avg 237,346Inv Holding Costs:$65,510.19Max 576,260Freight into DC:$39,404.62Min 0Fill Rate:99.70%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.40Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL364,680363,600$0.94174.73 daysMobile AL51,51351,360$0.94684.49 daysHouston TX560,912559,251$0.98062.90 daysDallas TX1,060,6281,057,487$1.04051.00 daysSan Antonio TX106,495106,180$0.97163.32 daysShreveport LA112,870112,536$0.98882.52 daysNew Orleans LA270,404269,604$0.95714.00 daysLittle Rock AR138,100137,691$0.97293.26 daysOklahoma City OK627,869626,010$0.98402.74 days3/11/2023 Page 10/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,411,195Variable Costs:$53,692.21Avg 238,970Inv Holding Costs:$67,868.78Max 573,410Freight into DC:$57,308.08Min 0Fill Rate:99.08%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.01Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,039,5801,029,977$0.99231.00 daysPeoria IL388,238384,652$0.96872.01 daysFort Wayne IN147,770146,405$0.96592.14 daysIndianapolis IN311,439308,563$0.96072.38 daysEvansville IN154,271152,846$0.93883.40 daysMilwaukee WI524,877520,029$0.97711.63 daysSt Louis MO358,857355,542$0.93993.35 daysCincinnati OH517,965513,181$0.94233.24 days3/11/2023 Page 11/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:6,712,688Variable Costs:$53,701.50Avg 432,946Inv Holding Costs:$118,126.30Max 1,069,007Freight into DC:$9,666.27Min 0Fill Rate:99.59%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.78Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Omaha NE591,034588,599$0.96674.20 daysKansas City MO766,484763,326$0.95964.53 daysWichita KS315,074313,776$0.97193.96 daysEl Paso TX243,128242,127$0.95974.53 daysAlbuquerque NM53,42253,201$0.98193.48 daysPhoenix AZ768,821765,654$0.91596.62 daysSalt Lake City UT723,341720,361$0.97843.65 daysSeattle WA921,822918,024$0.88428.14 daysSpokane WA231,282230,329$0.88428.14 daysButte MT292,710291,504$0.91636.60 daysDenver CO1,833,3401,825,787$1.01531.94 days3/11/2023 Page 12/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:1,125,899Variable Costs:$15,537.41Avg 153,398Inv Holding Costs:$42,831.03Max 902,924Freight into DC:$25,535.39Min 0Fill Rate:91.86%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN768,323705,771$1.01021.00 daysDes Moines IA457,364420,128$0.96303.10 days3/11/2023 Page 13/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$15,567,605.65$0.6832Freight Costs$131,249.50$0.0058In Transit to Plant$64,505.05$0.00284.13Raw Mtl. Holding$188,824.06$0.008312.62Production RelatedPlant Fixed Cost$7,900,000.00$0.3467Plant Var. Cost$4,401,254.36$0.1932WIP Holding$208,711.37$0.009210.00Plant Out-boundPlant Warehouse Fix Cost $413,000.00$0.0181Plant Warehouse Var Cost $411,489.10$0.0181Plant Warehouse Holding $39,929.95$0.00181.68In Transit Holding to DC $57,304.44$0.00252.42DistributionDC Freight In$310,993.19$0.0136DC Fixed$192,580.00$0.0085DC Var$307,537.66$0.0135DC Holding$443,778.19$0.019518.47Freight to Customer$2,267,178.72$0.0995In Transit to Customer$85,209.16$0.00373.49AdministrativeControl System Costs–Base$100,000.00$0.0044Control System Costs–DRP$40,000.00$0.0018Control System Costs–Colb$25,000.00$0.0011————–Totals$33,156,150.41$1.447952.833/11/2023 Page 14/15 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 3SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$45,571,969.90$2.0000Total Fixed$8,670,580.00$0.3805Total Variable$23,397,308.19$1.0268Total Inventory $1,088,262.22$0.0478—————–Profit Contribution $12,415,819.49$0.5449Supply Chain Assets EmployedPlants$21,800,000.00Plant Warehouse$1,530,000.00Distribution $1,925,800.00Inventory$3,627,540.74—————–Total Assets Employed$28,883,340.74SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate99.15%Order Cycle Time to Customer (days)3.49FlexibilityAverage Time through Supply Chain (days)52.83Average Production Capacity Utilization47.93%FinancialSupply Chain Profit Margin27.24%Supply Chain Return on Assets42.99%3/11/2023 Page 15/15
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:Alabama, MississippiActive DCs:Detroit MITL4Los Angeles CATL4Dallas TXTL4Chicago ILTL4Denver COTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares70.02%0.00%29.98%Volume3,747,12901,604,734Avg Transit Time4.010.004.04Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant168,942Maximum Inventory at Plant425,726Minimum Inventory at Plant0Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares82.40%0.00%17.60%Volume1,682,4140359,274Avg Transit Time5.940.006.34Min Transit Time2.000.002.00Max Transit Time12.000.0012.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant76,345Maximum Inventory at Plant228,360Minimum Inventory at Plant0Fill Rate at the Plant95.37%3/11/2023 Page 2/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares70.91%6.53%22.56%Volume1,515,589139,545482,063Avg Transit Time4.004.024.09Min Transit Time2.002.002.00Max Transit Time7.006.009.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant70,810Maximum Inventory at Plant177,541Minimum Inventory at Plant0Fill Rate at the Plant99.83%3/11/2023 Page 3/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,443,2001,325,10521,043,200916,71431,259,2001,167,40741,384,0001,314,31751,552,4001,545,46462,060,0002,001,69972,029,6001,973,87582,096,4002,014,36392,078,8002,033,145102,090,8001,849,243112,097,2001,919,947121,932,0001,745,498131,691,2001,601,199________________________22,758,00021,407,975Lost Production Due to RM Shortages 1,350,025 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 428,301Maximum Inventory2,136,009Minimum Inventory9Volume shipped to DCs21,407,200Fill Rate of FG81.024%3/11/2023 Page 4/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Detroit MISupplying Plant: DenverCost InformationInventory InformationFixed Costs:$35,160.00Throughput:2,646,643Variable Costs:$43,828.42Avg 212,525Inv Holding Costs:$63,402.68Max 397,766Freight into DC:$71,459.37Min 0Fill Rate:99.91%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.79Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Cleveland OH1,207,3651,206,317$0.90662.64 daysDetroit MI1,441,5781,440,327$0.91702.16 days3/11/2023 Page 5/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:4,596,786Variable Costs:$86,327.64Avg 347,455Inv Holding Costs:$103,493.66Max 652,671Freight into DC:$116,942.23Min 0Fill Rate:99.80%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA2,749,1602,743,718$0.88033.83 daysSan Francisco CA1,279,1281,276,596$0.84695.41 daysPortland OR577,615576,471$0.82266.58 days3/11/2023 Page 6/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:3,088,769Variable Costs:$34,841.32Avg 250,896Inv Holding Costs:$73,720.99Max 472,868Freight into DC:$37,065.23Min 0Fill Rate:99.77%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL343,603342,822$0.88234.73 daysMobile AL48,62748,516$0.88744.49 daysHouston TX524,053522,861$0.92122.90 daysDallas TX992,784990,526$0.98111.00 daysSan Antonio TX99,49799,271$0.91223.32 daysShreveport LA107,562107,317$0.92942.52 daysNew Orleans LA255,257254,676$0.89774.00 daysLittle Rock AR130,610130,313$0.91353.26 daysOklahoma City OK593,818592,467$0.92462.74 days3/11/2023 Page 7/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,912,212Variable Costs:$61,578.21Avg 303,533Inv Holding Costs:$90,006.74Max 575,596Freight into DC:$82,156.45Min 0Fill Rate:99.81%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.27Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,012,9071,010,941$0.95051.00 daysPeoria IL378,277377,543$0.92692.01 daysFort Wayne IN143,979143,699$0.92412.14 daysIndianapolis IN303,449302,860$0.91892.38 daysEvansville IN150,313150,021$0.89713.40 daysMilwaukee WI505,023504,043$0.93541.63 daysSt Louis MO342,324341,659$0.89823.35 daysColumbus OH587,083585,944$0.89543.48 daysCincinnati OH496,465495,502$0.90053.24 days3/11/2023 Page 8/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:6,359,294Variable Costs:$50,874.35Avg 460,440Inv Holding Costs:$133,832.66Max 1,145,917Freight into DC:$9,157.38Min 0Fill Rate:99.67%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.77Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Omaha NE559,051557,201$0.90734.20 daysKansas City MO725,007722,608$0.90024.53 daysWichita KS300,295299,302$0.91253.96 daysEl Paso TX227,180226,429$0.90034.53 daysAlbuquerque NM49,91749,752$0.92253.48 daysPhoenix AZ718,391716,014$0.85656.62 daysSalt Lake City UT675,894673,658$0.91903.65 daysSeattle WA870,294867,415$0.82488.14 daysSpokane WA218,354217,631$0.82488.14 daysButte MT280,315279,387$0.85696.60 daysDenver CO1,755,7051,749,896$0.95591.94 days3/11/2023 Page 9/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:1,164,634Variable Costs:$16,071.95Avg 119,543Inv Holding Costs:$35,508.47Max 469,275Freight into DC:$26,413.90Min 0Fill Rate:98.73%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN739,420730,052$0.95081.00 daysDes Moines IA440,159434,582$0.90363.10 days3/11/2023 Page 10/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$16,065,643.93$0.738Freight Costs$154,483.23$0.0071In Transit to Plant$79,100.31$0.00364.84Raw Mtl. Holding$154,323.49$0.00718.62Production RelatedPlant Fixed Cost$4,800,000.00$0.2205Plant Var. Cost$4,073,224.51$0.1871WIP Holding$212,435.44$0.009810.00Plant Out-boundPlant Warehouse Fix Cost $213,000.00$0.0098Plant Warehouse Var Cost $417,447.95$0.0192Plant Warehouse Holding $124,305.96$0.00575.20In Transit Holding to DC $61,316.07$0.00282.57DistributionDC Freight In$343,194.57$0.0158DC Fixed$192,580.00$0.0088DC Var$293,521.89$0.0135DC Holding$499,965.19$0.02320.58Freight to Customer$2,159,578.99$0.0992In Transit to Customer$85,736.98$0.00393.48AdministrativeControl System Costs–Base$100,000.00$0.0046Control System Costs–DRP$40,000.00$0.0018Control System Costs–Colb$25,000.00$0.0011————–Totals$30,094,858.51$1.374955.293/11/2023 Page 11/12 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 2SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$43,536,677.16$2.0000Total Fixed$5,370,580.00$0.2467Total Variable$23,507,095.07$1.0799Total Inventory $1,217,183.44$0.0559—————–Profit Contribution $13,441,818.65$0.6175Supply Chain Assets EmployedPlants$13,000,000.00Plant Warehouse$750,000.00Distribution $1,925,800.00Inventory$4,057,278.14—————–Total Assets Employed$19,733,078.14SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate99.72%Order Cycle Time to Customer (days)3.48FlexibilityAverage Time through Supply Chain (days)55.29Average Production Capacity Utilization78.42%FinancialSupply Chain Profit Margin30.87%Supply Chain Return on Assets68.12%3/11/2023 Page 12/12
Eastern MAS Expansion Part 2: The Project In your PowerPoint presentation, please focus on the following: a. SWOT analysis b. Supplier evaluation c. Gant diagrams d. Activities chart plus crashing act
MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Simulation Decisions:Market Forecasting: CollaborativeCurrent Markets Deleted:New Markets Opened:NY, NJ, PAMD, VA, WV, DEKentucky,TenneseeAlabama, MississippiFloridaActive DCs:Detroit MITL4San Francisco CATL4Philadelphia PATL4Los Angeles CATL4Baltimore MDTL4Dallas TXTL4Chicago ILTL4Denver COTL4Miami FLTL4Kansas City MOTL4Minneapolis MNTL4DC Replenishment Planning:DC Replenishment Planning:Planning Method:DRPTarget DC Fill Rate:100%Time Fence:1 Month(s)Denver Plant:Denver Plant:Operating Capacity:2.1 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedHouston:0.70.70.7Baton Rouge:00.10.1Los Angeles:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 1/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5New Plant: New KensingtonNew Plant: New KensingtonOperating Capacity:1.5 (in millions)Use Plant Warehouse:TrueWeeks Safety Stock:2Cans/BottlesChemicalsCorrugatedPittsburgh:0.70.70.7Baton Rouge:00.10.1Baltimore:0.30.20.2Regular Resupply:TL4CL9TL4Weeks Safety Stock:1.52.61.83/11/2023 Page 2/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: Cans/BottlesMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$1.16$1.19$1.17Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.88%0.00%30.12%Volume3,354,24901,445,811Avg Transit Time4.010.004.04Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant174,982Maximum Inventory at Plant480,115Minimum Inventory at Plant0Fill Rate at the Plant99.97%Raw Material Statistics for: ChemicalsMode of Transport: CL9HoustonBaton RougeLos AngelesOrigin Price$4.05$4.05$4.10Freight to Plant0.0150.01820.0193Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares88.86%0.00%11.14%Volume1,526,2990191,371Avg Transit Time5.950.006.32Min Transit Time2.000.002.00Max Transit Time12.000.0012.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant59,961Maximum Inventory at Plant217,860Minimum Inventory at Plant0Fill Rate at the Plant89.44%3/11/2023 Page 3/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverRaw Material Statistics for: CorrugatedMode of Transport: TL4HoustonBaton RougeLos AngelesOrigin Price$0.72$0.73$0.75Freight to Plant0.01440.01940.021Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.62%3.62%24.75%Volume1,372,05469,431474,183Avg Transit Time4.004.084.08Min Transit Time2.002.002.00Max Transit Time7.006.009.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant75,997Maximum Inventory at Plant182,774Minimum Inventory at Plant0Fill Rate at the Plant99.75%3/11/2023 Page 4/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: DenverProduction Planning and ExecutionPeriodScheduledProduced11,508,8001,272,07121,182,400906,33331,252,800922,88341,529,6001,372,14751,493,6001,303,03361,760,0001,717,26071,690,4001,620,29282,057,6002,012,13592,060,0001,991,891102,097,2001,893,332111,904,8001,519,689121,717,2001,425,203131,577,2001,249,054________________________21,831,60019,205,323Lost Production Due to RM Shortages 2,626,277 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average 205,108Maximum Inventory1,511,293Minimum Inventory2Volume shipped to DCs19,200,800Fill Rate of FG67.8685%3/11/2023 Page 5/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: Cans/BottlesMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$1.20$1.19$1.19Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%0.00%30.00%Actual Purchase Shares69.99%0.00%30.01%Volume3,001,44901,286,784Avg Transit Time3.000.003.00Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.5Average Inventory at Plant158,130Maximum Inventory at Plant344,200Minimum Inventory at Plant34,355Fill Rate at the Plant100.00%Raw Material Statistics for: ChemicalsMode of Transport: CL9PittsburghBaton RougeBaltimoreOrigin Price$4.05$4.05$4.10Freight to Plant0.0060.02340.0085Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares91.86%0.00%8.14%Volume1,418,5760125,716Avg Transit Time4.980.004.87Min Transit Time2.000.002.00Max Transit Time8.000.008.00Weeks of Requirements for Safety Stock 2.6Average Inventory at Plant62,258Maximum Inventory at Plant218,910Minimum Inventory at Plant0Fill Rate at the Plant90.03%3/11/2023 Page 6/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonRaw Material Statistics for: CorrugatedMode of Transport: TL4PittsburghBaton RougeBaltimoreOrigin Price$0.74$0.73$0.75Freight to Plant0.00730.02840.0103Planned Purchase Shares70.00%10.00%20.00%Actual Purchase Shares71.23%0.00%28.77%Volume1,221,7020493,546Avg Transit Time3.010.003.01Min Transit Time2.000.002.00Max Transit Time4.000.004.00Weeks of Requirements for Safety Stock 1.8Average Inventory at Plant77,047Maximum Inventory at Plant145,251Minimum Inventory at Plant0Fill Rate at the Plant100.00%3/11/2023 Page 7/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Plant Location: New KensingtonProduction Planning and ExecutionPeriodScheduledProduced11,465,6001,304,59221,491,2001,357,21731,417,6001,167,23241,492,4001,427,65251,480,0001,327,77961,492,8001,390,63971,496,0001,333,50581,500,0001,296,33991,500,0001,428,062101,500,0001,365,175111,500,0001,308,244121,492,0001,114,406131,488,4001,332,088__________________19,316,00017,152,930Lost Production Due to RM Shortages 2,163,070 Plant Finished Goods Warehouse StatisticsWeeks of Requirements for Safety Stock: 2Average Inventory348,870Maximum Inventory2,612,026Minimum Inventory5Volume shipped to DCs17,152,800Fill Rate of FG20.0743%3/11/2023 Page 8/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Detroit MISupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$35,160.00Throughput:5,895,160Variable Costs:$97,623.85Avg 283,189Inv Holding Costs:$82,882.85Max 843,104Freight into DC:$95,501.59Min 0Fill Rate:94.74%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Pittsburgh PA1,104,4991,046,452$0.90633.53 daysCleveland OH1,298,5961,230,349$0.92552.64 daysBuffalo NY1,198,2121,135,241$0.90433.62 daysHuntington WVA355,922337,217$0.89544.04 daysDetroit MI1,550,5071,469,021$0.93582.16 daysBristol TN27,51326,067$0.87584.97 daysColumbus OH686,914650,814$0.91423.16 days3/11/2023 Page 9/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: San Francisco CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,440.00Throughput:3,502,187Variable Costs:$68,292.64Avg 268,081Inv Holding Costs:$78,390.24Max 513,737Freight into DC:$104,225.08Min 0Fill Rate:99.82%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.76Max Transit Time:6.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.San Francisco CA1,557,1211,554,344$0.89783.83 daysSeattle WA1,014,9681,013,157$0.84836.18 daysPortland OR681,704680,488$0.85515.85 daysSpokane WA254,652254,197$0.84616.29 days3/11/2023 Page 10/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Philadelphia PASupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$29,880.00Throughput:4,014,236Variable Costs:$73,942.24Avg 234,055Inv Holding Costs:$68,713.35Max 688,333Freight into DC:$77,073.34Min 0Fill Rate:96.60%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.02Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.New York City2,671,9112,581,081$0.90753.25 daysAlbany NY169,062163,315$0.88954.09 daysScranto PA221,659214,124$0.90073.56 daysPhiladelphia PA899,768869,181$0.91452.92 daysSyracuse NY193,099186,535$0.88634.24 days3/11/2023 Page 11/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Los Angeles CASupplying Plant: DenverCost InformationInventory InformationFixed Costs:$31,180.00Throughput:3,327,938Variable Costs:$62,498.68Avg 253,671Inv Holding Costs:$73,847.82Max 458,115Freight into DC:$84,662.74Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Los Angeles CA3,333,1873,327,938$0.90283.83 days3/11/2023 Page 12/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Baltimore MDSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$32,540.00Throughput:1,962,293Variable Costs:$33,005.77Avg 137,060Inv Holding Costs:$40,262.30Max 465,350Freight into DC:$38,853.40Min 0Fill Rate:96.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Harrisburg PA180,569173,654$0.91093.13 daysRichmond VA241,875232,613$0.90103.60 daysNorfolk VA161,810155,614$0.89503.88 daysRoanoke VA141,595136,172$0.88584.31 daysBaltimore MD1,092,1661,050,342$0.91552.92 daysKnoxville TN170,209163,691$0.89004.11 daysChattanooga TN52,20650,207$0.87924.62 days3/11/2023 Page 13/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Dallas TXSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,960.00Throughput:4,480,809Variable Costs:$50,543.52Avg 321,159Inv Holding Costs:$92,199.94Max 683,063Freight into DC:$53,769.71Min 0Fill Rate:99.84%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.37Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Birmingham AL411,482410,843$0.90484.73 daysMobile AL57,90557,815$0.90994.49 daysHouston TX643,671642,670$0.94362.90 daysDallas TX1,212,5741,210,689$1.00361.00 daysSan Antonio TX122,208122,018$0.93473.32 daysShreveport LA124,493124,300$0.95192.52 daysNew Orleans LA303,959303,487$0.92024.00 daysLittle Rock AR154,651154,411$0.93603.26 daysMemphis TN423,138422,481$0.92223.90 daysNashville TN330,582330,068$0.90084.91 daysOklahoma City OK703,122702,029$0.94712.74 days3/11/2023 Page 14/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Chicago ILSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$38,000.00Throughput:3,398,406Variable Costs:$53,490.91Avg 281,398Inv Holding Costs:$82,409.53Max 1,302,827Freight into DC:$57,093.22Min 0Fill Rate:95.24%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.00Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Chicago IL1,098,7621,046,458$0.96281.00 daysPeoria IL410,340390,807$0.93922.01 daysFort Wayne IN156,183148,748$0.93642.14 daysIndianapolis IN329,169313,500$0.93122.38 daysEvansville IN163,054155,292$0.90933.40 daysMilwaukee WI568,877541,797$0.94761.63 daysLouisville KY276,171263,024$0.90893.42 daysCincinnati OH565,709538,779$0.91283.24 days3/11/2023 Page 15/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Denver COSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$21,280.00Throughput:4,445,346Variable Costs:$35,562.76Avg 307,342Inv Holding Costs:$87,259.46Max 689,700Freight into DC:$6,401.30Min 0Fill Rate:99.71%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.78Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.El Paso TX284,278283,464$0.92284.53 daysAlbuquerque NM62,46362,284$0.94503.48 daysPhoenix AZ898,945896,372$0.87906.62 daysSalt Lake City UT845,767843,346$0.94153.65 daysButte MT325,836324,903$0.87946.60 daysDenver CO2,040,8182,034,976$0.97841.94 days3/11/2023 Page 16/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Miami FLSupplying Plant: New KensingtonCost InformationInventory InformationFixed Costs:$37,720.00Throughput:1,253,982Variable Costs:$19,637.35Avg 235,816Inv Holding Costs:$69,569.72Max 1,089,158Freight into DC:$30,095.56Min 0Fill Rate:81.90%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.01Max Transit Time:3.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Jacksonville FL344,645282,249$0.90123.44 daysTampa FL610,794500,214$0.91492.81 daysMiami FL575,753471,518$0.97271.00 days3/11/2023 Page 17/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Kansas City MOSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$34,000.00Throughput:2,795,067Variable Costs:$39,689.94Avg 209,782Inv Holding Costs:$60,693.30Max 523,670Freight into DC:$54,336.09Min 0Fill Rate:99.33%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:5.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.St Louis MO408,661405,930$0.92893.10 daysDes Moines IA509,175505,773$0.94082.55 daysOmaha NE671,897667,407$0.94302.45 daysKansas City MO871,352865,529$0.97611.00 daysWichita KS352,786350,428$0.94132.53 days3/11/2023 Page 18/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Distribution Center StatisticsDC Location: Minneapolis MNSupplying Plant: DenverCost InformationInventory InformationFixed Costs:$33,000.00Throughput:813,742Variable Costs:$11,229.64Avg 90,533Inv Holding Costs:$26,280.79Max 357,155Freight into DC:$18,455.67Min 0Fill Rate:98.17%Transit Time Statistics from Plant Mode Used:TL4Average Transit Time:2.38Max Transit Time:4.00Min Transit Time:2.00Customer Regions ServedMarketDemandSoldProfit Contr.Transit Time–Cust.Minneapolis MN828,936813,742$0.97331.00 days3/11/2023 Page 19/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5Activity Based Costs and PerformanceTotal CostsUnit CostsAverage Time (days)Plant In-boundPurchase Costs$26,610,757.58$0.7415Freight Costs$194,010.16$0.0054In Transit to Plant$114,761.61$0.00324.16Raw Mtl. Holding$272,941.60$0.00769.90Production RelatedPlant Fixed Cost$7,900,000.00$0.2201Plant Var. Cost$7,090,608.14$0.1976WIP Holding$353,342.58$0.009810.00Plant Out-boundPlant Warehouse Fix Cost $463,000.00$0.0129Plant Warehouse Var Cost $708,940.57$0.0198Plant Warehouse Holding $158,555.84$0.00443.96In Transit Holding to DC $90,245.58$0.00252.31DistributionDC Freight In$620,467.71$0.0173DC Fixed$361,160.00$0.0101DC Var$545,517.31$0.0152DC Holding$762,509.31$0.021219.16Freight to Customer$3,332,206.12$0.0928In Transit to Customer$131,157.07$0.00373.18AdministrativeControl System Costs–Base$100,000.00$0.0028Control System Costs–DRP$40,000.00$0.0011Control System Costs–Colb$25,000.00$0.0007————–Totals$49,875,181.18$1.385152.673/11/2023 Page 20/21 MAS SUPPLY CHAIN SIMULATION RESULTSPrinted by Simulator 1.0 Calendar Year 2023Copyright 2023 by Alan J. Stenger, all rights reservedSCENARIO YEAR = 5SUPPLY CHAIN FINANCIAL STATEMENTSSupply Chain Income Statement (does not include Marketing and G & A)Total Annual DollarsDollars / UnitTotal Sales$71,778,330.06$2.0000Total Fixed$8,889,160.00$0.2477Total Variable$39,102,507.59$1.0895Total Inventory $1,883,513.59$0.0525—————–Profit Contribution $21,903,148.88$0.6103Supply Chain Assets EmployedPlants$21,800,000.00Plant Warehouse$1,725,000.00Distribution $3,611,600.00Inventory$6,278,378.64—————–Total Assets Employed$33,414,978.64SUPPLY CHAIN PERFORMANCE MEASURESCustomer ServiceTargeted Fill Rate:100.00%Achieved Fill Rate97.13%Order Cycle Time to Customer (days)3.18FlexibilityAverage Time through Supply Chain (days)52.67Average Production Capacity Utilization77.69%FinancialSupply Chain Profit Margin30.52%Supply Chain Return on Assets65.55%3/11/2023 Page 21/21

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